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diesel engine
   
 
 
 
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Emissions Strategy for London Taxis

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STT Emtec´s Emission Reduction Technology

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The Jaymic LPG Conversion for London Taxis

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Motor & Diesel Turbo ‘CLEANPOWER’ emission reduction system for Metrocab

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P.C.O. Notices

 
 
THE JAYMIC LPG CONVERSION FOR LONDON TAXIS
 
Fitted by :-
London Central Cab Company Ltd.,
I, Herne Hill Road,
London.
SE24 0AU
Tel. 0207 501 9998
 

Mayor's of London's emissions strategy

Phase 1. Between 1st July 2006 and 30th June 2007 all Pre-Euro & Euro 1 black cabs, when presented for their annual licensing inspection, will have to either have an PCO/EST approved LPG conversion or emissions reduction equipment fitted. About 11,000 cabs come into this phase.

Phase 2. Between 1st July 2007 and 30th June 2008 all Euro 2 black cabs, when presented for their annual licensing inspection, will have to either have an PCO/EST approved LPG conversion or emissions reduction equipment fitted. About 5,000 cabs come into this phase.

 
Jaymic have developed, tested and proved an LPG conversion to enable all Nissan engine Fairway and TXI taxis comply with these new regulations.
 
 
SUMMARY OF KEY POINTS
PCO & Energy Savings Trust approved conversion
Cheaper than other Euro 3 systems over a 3-year period
Existing Nissan diesel engine is converted to LPG fuelling
Ecologically sound conversion recycles original engine
NOX emissions reduced by 90% in a pre-Euro Fairway taxi
Particle emissions virtually eliminated
Engine optimised to use dedicated LPG
Servicing, no problem, by regular LTI taxi garages
Test taxis In service in London since January 2002
Available from APRIL 2005
Jaymic Ltd. Established 1973
   
TECHNOLOGY AND COST EFFECTIVNESS
Durability
          o 17 converted Taxis now in service for 2 years
          o Total mileage of the taxis in service is well over a half a million miles
Security and emissions compliance
          o Emission compliance checked with annual inspections
          o Engine control unit can only be altered or adjusted by Jaymic authorised installers and service dealers
Compatibility
          o LTI Fairway models (from 1989)
          o LTI TX1 all models
Support
          o 12 months / 24 000 miles warranty for components
Running costs
          o Service costs similar to standard LTI diesel taxi
          o Fuel cost saving of 3p mile (from LPG taxis operating now in London)
Emission reduction
          o NOx reduction by 90% in comparison with EST baseline emissions
          o PM reduction almost 100% in comparison with EST baseline emissions
The unit cost of technology
          o Unit cost of technology £5,400 plus VAT
          o Effective cost ONLY £2,758 inc VAT (£18 per week over 3-years)
 
Description of technology
Conversion of the Nissan diesel engine, as fitted by London Taxi International, in the Fairway and TXI taxis, to dedicated LPG fuelling.
From the outset Jaymic’s concept of the technology to convert London taxis to a cleaner fuel has been to be ecologically sound as well as saving valuable energy resources. In using as much of the existing taxi engine and ancillaries as possible this economy of resources can be achieved. Rather than removing a mechanically sound diesel engine scrapping it and replacing it with a brand new engine that, in itself, has used a significant amount of energy to manufacture, our technology allows the ongoing use of the most basic components of the original engine and ancillaries and forms the basis of our ecological conversion concept that has been followed throughout our research, development work, prototype and production stages.
 
Engine conversion procedure
Our technology recycles the existing Nissan TD27 diesel engine in the LTI taxis, as installed by LTI between January 1989 and January 2002, converting the engine from a compression ignition diesel to a spark ignition engine with dedicated LPG fuelling. The only original parts of the LTI taxi that are scrapped are the diesel tank, exhaust down pipe and diesel fuel system.

By having dedicated LPG as the fuel we can take advantage of the higher octane rating of LPG, compared to petrol, by optimising the compression ratio and ignition timing to run more efficiently. An engine that runs on either petrol or LPG has to be optimised for the lowest quality fuel, which is petrol.

Both the higher compression ratio and optimised ignition map increase the efficiency of our dedicated LPG engine and give large reductions in NOx and PM emissions.

 
Engine conversion procedure
Fairway and TXI taxi conversion - the original Nissan TD27 diesel engine is removed and stripped to component form and inspected for wear. New cylinder liners and pistons are fitted. The rest of the bottom half of the engine is rebuilt using new bearings, oil pump, seals, gaskets, etc.

A Jaymic designed and modified cylinder head is installed on the engine. The old diesel head is adapted to be used with LPG, including a machined combustion chamber, locations for spark plugs and valve/valve seats replaced with others that are suitable for gaseous fuels.

The original air filter housing, inlet and exhaust manifolds are used in the conversion.

The end result is not only a taxi that is converted to run on LPG, but with a fully reconditioned engine without having to replace the existing engine.

LPG fuelling and ignition system
In the boot of the Fairway model taxi is a 110 litre LPG tank on a purpose made mounting frame. TXI models have a 105 litre tank The LPG tank frame has provisions for mounting the vehicle jack, wheel chair ramps and passenger step. The LPG filler is mounted in the original position of the diesel filling point. The original fuel gauge in the vehicle monitors the level of the LPG in the fuel tank.

The LPG fuel system on both the Fairway and TXI models is a single point gaseous phase induction system producing emissions control performance between Euro III and Euro IV levels on the Fairway and TXI taxis. An ignition management system is combined in the same ECU as the LPG fuelling system.

 
Exhaust system
The taxi is fitted with a new exhaust down-pipe that includes, oxygen sensor and catalytic converter.
 
Reduction in running costs
From our work with London taxi operators, who are running Jaymic converted LPG Fairway taxis, the taxi drivers are saving in the region of 3p to 5p per mile.

Engine oil is staying cleaner for longer with the LPG fuelling. At present we are recommending that the oil is changed at the same service interval as the diesel version. We may find that we can increase the recommended oil change interval. This will reduce waste-oil pollution and save servicing costs.

 
Evidence of durability of the system once in service
Seventeen converted taxis are now in service and there have been no major problems. The engines themselves have given no problems at all. The stresses on the converted engine are dramatically less than the diesel version; now being spark ignition rather than compression ignition. The cylinder head and pistons on the first taxi were removed for inspection of the integrity of conversion at 30,000 miles and no problems were found. The total mileage of the taxis in service is now getting on for a million miles.
 
Conversion time
Time taken for conversion is 5 working days.
 
Refuelling support
Fuel, Autogas, can be purchased at any one of the retail outlets in the London area. There are 28 Autogas refuelling sites listed for London on the LPGA web site. Many taxi drivers live outside the London area and can therefore purchase fuel also from their local area. The counties surrounding London have the following number of Autogas outlets: Middlesex 12, Hertfordshire 18, Essex 33, Kent 34, Surrey 6 and Buckinghamshire 11.

Calor Gas, who support and approve our project, can supply refuelling equipment for taxi garages, taxi fleet operators or even for a group of taxi drivers who have suitable space for a tank and refuelling pump.

 
CONTACT :- LONDON CENTRAL CAB CO LTD

Tel : 0207 501 9998

 
 
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